Ammumition Data Link Pigtail Harnesses
The U.S. Army Contracting Command New Jersey-Emerging Technologies Contracting Center, Benet Laboratories, Watervliet Arsenal, NY (ACC-NJ-ET) on behalf of U.S. Army Armament Research, Development & Engineering Center's (ARDEC), Benet Laboratories is contemplating award of one firm fixed price call order to be competed under previously established Blanket Purchase Agreements (BPA). The contractor shall provide electrical, electronics, mechanical and electro-mechanical manufacturing and assembly services for build-to-print end-items (per Government produced TDP's). The call order is for 450 Ammunition Data Link (ADL) Pigtail Harnesses manufactured in accordance with Government-furnished technical data package (TDP) as follows:
Drawings:
• 1NUW7-12528545, ADL Pigtail Harness, Revision -
• 1NUW7-12528523, Bulkhead Banding Adapter, Revision -
• 1NUW7-12528541, Back Plate, Ramp, Revision -
• 1NUW7-12528568, Epoxy, Silver Conductive, Revision -
• 19200-12551587, Sleeve, Marking, Revision -
• 19207-11663357, Coating, Viscous, Revision R
• 19207-12273147, Boot Heat Shrinkable Strain Relief, Straight, Revision R
• 19207-12273242, Boot (Heat Shrinkable, Strain Relief, Convoluted) Revision U
• 19207-12273456, Splice, Conductor Hot Air Shrinkable
• 19207-12387117, Adapter, 45 Degree, Revision K
• 19207-12287273, Tape, Adhesive, Revision L
• 19207-12347630, Spring, Adapter, Revision L
Federal & Military Specifications and Standards:
• A-A-59569, Commercial Item Description, Braid, Wire (Copper, Tin-Coated, Silver-Coated, or Nickel Coated, Tubular or Flat)
• MIL-A-46146, Military Specification, Adhesives-Sealants, Silicone, RTV, Noncorrosive (for use with Sensitive Metals and Equipment)
• MIL-DTL-13931, Cannon, General Specification for
• MIL-DTL-38999/26, Detail Specification Sheet, Connectors, Electrical, Plug, Circular, Threaded, Straight, Removable Crimp Contacts, Series III, Metric
• MIL-STD-130, Identification Marking of U.S. Military Property
• MS27488, Detail Specification Sheet, Plug, End Seal, Electrical Connector
Other Non-Government Specifications & Standards:
• NEMA (National Electrical Manufacturers Association) - Copies of NEMA standards may be obtained from NEMA, 1300 North 17th Street, Suite 900, Arlington, VA 22209, 703-841-3200, http://www.nema.org/pages/default.aspx
ANSI/NEMA WC 27500, Aerospace and Industrial Electrical Cable
• SAE International - Copies of SAE standards may be obtained from SAE Customer Service, 400 Customer Service, 400 Commonwealth Drive, Warrendale, PA 15096-0001, 877-606-7323, http://standards.sae.org/
SAE AMS-DTL-23053/1, Aerospace Material Specification, (R) Insulation Sleeving, Electrical, Heat Shrinkable, Crosslinked Chlorinated Polyolefin, Flexible
SAE AMS-DTL-23053/5, Aerospace Material Specification, (R) Insulation Sleeving, Electrical, Heat Shrinkable, Polyolefin, Flexible, Crosslinked
SAE AS7928/7, Aerospace Material Specification, (R) Terminal Lug and Splices, Conductor, Crimp Style, Copper, Terminal Lug, Crimp Style, Copper, Uninsulated, Ring Tongue Type I, Class 1 for 175 oC Total Conductor Temperature
SAE AS81044/12, Aerospace Standard, Wire, Electric, Crosslinked Polyalkene Insulated, Tin-coated Copper, Light Weight, 600-Volt, 150 oC
SAE AS85049/128, Aerospace Standard, Shield Band, Connector Accessories, Electrical Backshell, Category 7 (for AS85049/82-/90, /93, /109-/117 Accessories)
• American Society for Testing and Materials - Copies of ASTM standards may be obtained from The American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959. https://www.astm.org/
ASTM A895, Standard Specification for Free-Machining Stainless Steel Plate, Sheet and Strip
ASTM A582/A582M, Standard Specification for Free-Machining Stainless Steel Bars
Quality Assurance Provision:
• QAP 12528541, Quality Assurance Provision for Back Plate, Ramp, Revision New
Inspect and provide documentation as called out per QAP.
• QAP 12528545, Quality Assurance Provision for ADL Pigtail Harness, Revision NEW
Inspect and provide documentation as called out per QAP.
Product Fabrication Specification:
• SC-X15110, M1 Tank Program Critical Item Product Fabrication Specification for Harness/Cable, Revision H, Section 3
The following exceptions to drawing 12528545 shall apply:
• Find No. 5 on sheet 3 of drawing 12528545 "BOOT, HEAT SHRINKABLE, P/N 12273164-310" shall be replaced by 12273242-310.
• Find No 20 on sheet 3 of drawing 12528545 "ADHESIVE, SEALANT P/N M4614611 PER MIL-A-46146" is called out incorrectly. The material is required to meet MIL-A-46146, Group 1, Type 1.
Packaging per MIL-STD-130 and drawing 12528545, bag and tag. Package in a corrugated card board box, not to exceed 40 pound.
• The box shall be labeled as follows:
CAGE [MFR CAGE CODE]
PN 1NUW7-12528545
ADL PIGTAIL ASSEMBLY
25 PCS
MFD DATE MM/YY
Reports/Deliverables:
• The contractor shall prepare and submit the following deliverables within 28 weeks after award of contract.
The vendor shall deliver 50 assemblies per week starting twenty-two (22) weeks after award of contract until quantity is met through twenty-eight (28) weeks.
Certificate of Compliance for each shipment of ADL Pigtail Harness assembly, IAW DI-MISC-81356A
Inspection Reports for each shipment of ADL Pigtail Harness assembly, IAW DI-NDTI-80809B
Submission Information:
This synopsis is not a request for competitive quotes. However, firms who do not have a Blanket Purchase Agreement (BPA) are invited to identify their interest and capability to respond to the requirement by contacting the point of contact on this notice. The Government will not pay for any information provided under this notice. Responses must be received no later than COB 1600 EST on 5 September 2017 via email. Interested firms should provide their address, point-of-contact with telephone number and e-mail address. The Point of Contact for this action is Lauren McDermott, Contract Specialist, U.S. ACC-NJ-ET, Bldg. 40 Watervliet Arsenal, NY 12189; email: lauren.a.mcdermott.civ@mail.mil NO TELEPHONE INQUIRIES WILL BE ACCEPTED. The Government will accept written questions by email to Lauren McDermott at lauren.a.mcdermott.civ@mail.mil.
Lauren A McDermott, Email lauren.a.mcdermott.civ@mail.mil
